Operating Instructions Ultra Pro 735 & Ultra Pro 780 (2024)

Original instructions

OPERATING INSTRUCTIONS ULTRA PRO 735 & ULTRA PRO 780

Version 1.0

Diamatic USA Diamatic USA North East

5220 Gaines Street 622 Grant RD

San Diego, CA 92110 Folcroft, PA 19032

Toll Free: 866.295.5512

Phone: 619.295.0893

Fax: 619.295.0754

www.diamaticusa.com

EC DECLARATION OF CONFORMITY

in accordance with Appendix II sub A of Directive 2006/42/EC

We,

DIAMATIC

Utrechthaven 12

NL - 3433 PN NIEUWEGEIN

The Netherlands

Declare under our sole responsibility that the grinding machine as described below,

Model: BMG-780PRO / BMG-735PRO Serial number: xxxxxxxx

satisfies the conditions set out in the:

Machinery Directive (2006/42/EC);

Low Voltage Directive (2014/35/EU);

EMC Directive (2014/30/EU);

Where appropriate, are in conformity with the following harmonized standards: NEN-EN-ISO 12100:2010

NEN-EN-IEC 60204-1:2006/C11:2010

In case of changes to the machine without our written authorization this declaration loses its validity.

Nieuwegein, 20-01-2017

Michiel Kalisvaart

Operational Manager

Table of contents

EC Declaration of Conformity 2

1. Introduction 4

2. Machine description 4

Control keypad 6

1. Introduction

Before use, operators must be provided with information, instruction and training for the use of the machine and the substances for which it is to be used, including the safe method of removal and disposal of the material collected. All persons who are working with or maintaining this machine must read the manual carefully and understand it fully. In case you sell the unit, hand this manual over to the next owner.

Keep this manual always with the machine, to enable it to be referred to at any time. Any other work not covered by this operating manual must not be carried out.

This machine is designed for industrial use by professionals. Only authorized and trained personnel may operate this machine. This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge. Diamatic offers a course on the use of the machine in order to make the operating and maintenance personnel familiar with all elements of the machine. Always use common sense when working with machines.

2. Machine description

The ULTRA PRO 735 & ULTRA PRO 780 are electrical driven planetary grinding machines. These are three headed machines for levelling and polishing of indoor floors. The 3 planetary rotating discs are Ø 240 mm. It can be used for dry and wet applications. The ULTRA PRO 735 / 780 can be used on almost any floor to plane, to make ready for coatings, or to remove coatings or glue residues. The machines may not be used without an adequate dust extraction system. A specially designed Diamatic dust collection system ensures dust-free operation of the machine and clean air at the workspace.

These machines may not be used on wood.

ULTRA PRO 735

ULTRA PRO 780

1 / Steer handle / 9 / Upper drive
2 / Operating panel / 10 / Dust cover
3 / Swing arm for dust hose / 11 / Frame mounting eyes
4 / Electric control box / 12 / Lower drive
5 / Tilting support / 13 / Grinding buffer
6 / Machine frame / 14 / Dust floating shroud
7 / Protection cover / 15 / Brush for shroud
8 / Drive motor / 16 / Front support

Control keypad

3. Accessories

Part / Description
Adaptor Plates
DIA-SUPERMAG-2 / Heavy Duty Quick Change Plate
E10366 / Resin Adaptor Full Round
E07240-2 / (DIAMAG 780/735 Plates 2nd generation)
Buffalo Wings
BFL708320S-2 / (18/20 Grit Extra Large Double Seg Soft (Red))For Hard Concrete
BFL708340S-2 / (30/40 Grit Extra Large Double Seg Soft (Red))For Hard Concrete
BFL708380S-2 / (60/80 Grit Extra Large Double Seg Soft (Red))For Hard Concrete
BFL7083140S-2 / (120/140 Grit Extra Large Double Seg Soft (Red))For Hard Concrete
BFL708320-2 / (18/20 Grit Extra Large Double Seg Medium (Green)) For Medium Concrete
BFL708340-2 / (30/40 Grit Extra Large Double Seg Medium (Green)) For Medium Concrete
BFL708380-2 / (60/80 Grit Extra Large Double Seg Medium (Green))For Medium Concrete
BFL7083140-2 / (120/140 Grit Extra Large Double Seg Medium (Green))For Medium Concrete
BFL708320H-2 / (18/20 Grit Extra Large Double Seg Hard (Blue)) For Soft Concrete
BFL708340H-2 / (30/40 Grit Extra Large Double Seg Hard (Blue))For Soft Concrete
BFL708380H-2 / (60/80 Grit Extra Large Double Seg Hard (Blue))For Soft Concrete
BFL7083140H-2 / (120/140 Grit Extra Large Double Seg Hard (Blue)) For Soft Concrete
Poly Crystaline Diamonds
BG200995-2 / (Wing PCD 1x1)
BG200997-2 / (Wing PCD Split 18/20 Grit)
BG200999-2 / (Wing PCD ¼ round)
Bush Hammering Tools
E09119/Set / (Replacement Bush Hammer/Specify set of 9 or 15)
E10240 / (Cutter Plate with 5 Bush Hammers-Complete)
E09580 / (Cutterplate Only 240mm for 5 tools)
E07240-2 / (DIAMAG 780/735 Plates 2nd generation)
10 SEG Round
DIA18/20PLUG-S / (18/20 Grit 10 Seg Soft (Red)) For Hard Concrete
DIA30/40PLUG-S / (30/40 Grit 10 Seg Soft (Red)) For Hard Concrete
DIA60/80PLUG-S / (60/80 Grit 10 Seg Soft (Red)) For Hard Concrete
DIA120/150PLUG-S / (120/150 Grit 10 Seg Soft (Red)) For Hard Concrete
DIA18/20PLUG / (18/20 Grit 10 Seg Soft (Green)) For Medium Concrete
DIA30/40PLUG / (30/40 Grit 10 Seg Soft (Green)) For Medium Concrete
DIA60/80PLUG / (60/80 Grit 10 Seg Soft (Green)) For Medium Concrete
DIA120/150PLUG / (120/150 Grit 10 Seg Soft (Green)) For Medium Concrete
DIA18/20PLUG-H / (18/20 Grit 10 Seg Soft (Blue)) For Soft Concrete
DIA30/40PLUG-H / (30/40 Grit 10 Seg Soft (Blue)) For Soft Concrete
DIA60/80PLUG-H / (60/80 Grit 10 Seg Soft (Blue)) For Soft Concrete
DIA120/150PLUG-H / (120/150 Grit 10 Seg Soft (Blue)) For Soft Concrete
Resin Types
PA-103050 / (#0 50 Grit 3” Transitional Diamond)
PA-103100 / (#1 100 Grit 3” Transitional Diamond)
DIA3SUPERFLEX50 / (50 Grit 3” Superflex Resin)
DIA3SUPERFLEX100 / (100 Grit 3” Superflex Resin)
DIA3SUPERFLEX200 / (200 Grit 3” Superflex Resin)
DIA3SUPERFLEX400 / (400 Grit 3” Superflex Resin)
DIA3SUPERFLEX800 / (800 Grit 3” Superflex Resin)
DIA3SUPERFLEX1500 / (1500 Grit 3” Superflex Resin)
DIA3SUPERFLEX3000 / (3000 Grit 3” Superflex Resin)
DIA3SEMI50 / (50 Grit 3” Semi Metal Resin)
DIA3SEMI100 / (100 Grit 3” Semi Metal Resin)
DIA3SEMI200 / (200 Grit 3” Semi Metal Resin)
DIAITS800100-2 / (100 Grit 3” 6mm resin Black)
DIAITS800200-2 / (200 Grit 3” 6mm resin Black)
DIAITS800400-2 / (400 Grit 3” 6mm resin Black)
DIAITS800800-2 / (800 Grit 3” 6mm resin Black)
DIAITS801500-2 / (1500 Grit 3” 6mm resin Black)
DIAITS803000-2 / (3000 Grit 3” 6mm resin Black)

Warning!

4. General Safety Rules

Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire, explosions and / or serious injuries.

Only authorized and trained personnel may operate this machine. This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge.

It is the responsibility of the user to analyse the surface to be treated. The surface may not contain any substances which could pose a fire-, explosion- or health risk when treated. The user should make a risk assessment on the basis of the information obtained about the surface to be treated and take proper precautions for the work to be performed.

In case of any inappropriate usage, improper operation or repair, the producer shall be exempt from liability.

4.1 Work area safety

a) Do not use the machine in rain, damp or wet locations.

b) Avoid dangerous environments: do not work in the presence of explosive atmospheres, in the presence of flammable liquids, gases or dust. Remove materials or debris that may be ignited by sparks.

c) In some cases sparks could be created by grinding.

d) The surface to be treated must be clean, make sure to remove all stones, screws etc..

Any stones, screws, bolts, pieces of wire etc. could cause serious damage if it gets inside the machine!

e) Make sure there is enough ambient light on the work area. Cluttered or dark areas invite accidents.

f) Do not use on wood.

g) Keep children and bystanders away while operating the machine. They are likely not to foresee the potential dangers of the machine. Distractions could cause you to lose control of the machine.

h) Persons who are not operating the machine must not be permitted to stay in the surrounding area of at least 5 meter from the machine.

i) Never use the machine when the surface is not clear and if there is a risk of stumbling or tripping.

j) Make sure that there are no cables or hoses in the driving direction of the machine.

k) Make sure that there is nothing standing or situated on the surface to be treated.

l) Make sure the machine can travel over all inequalities on the surface, small inequalities like weld seams or floor joints are no barriers for the machine.

m) Never stay in the rain with the machine.

n) Check if there are any obstacles that can snag the cables when the machine is moving.

o) Remove reinforcing steel or other objects protruding from the surface in order to prevent damage to the machine.

p) Warning!

Make sure that the surface to be treated does not contain dangerous materials such as:

- combustible or explosive dusts or substances.

- carcinogenic or pathogenic substances.

q) Secure the work area around the machine in public areas providing an adequate safety distance from the machine. Use a red and white safety chain and danger sign to enclose the work area.

4.2 Electrical safety

a) Use only extension cables for extending the main cable that are sized and marked in accordance with the overall power consumption of the machine. Do not use damaged extension cables.

b) Make sure that the phases and the earth wire of the extension cable(s) are connected in the same order as the supply cable of the machine and the power supply.

c) Electrical cables must be rolled entirely off of the reels.

d) Any damage to the electric cables and/or electrical components is not permitted.

e) The voltage on the identification plate must comply with the power supply.

f) Use an electrical power supply connection with earth connection and earth leakage circuit breaker.

g) The circuit breaker of the power supply must have a ‘’D’’ characteristic. Circuit breakers with a “C” or “B” characteristic can give problems when switching the motor on.

h) Keep the machine original; The machine is always equipped with an earthed connection, do not change this and always use earthed cables with an earthed plug.

i) Inspect and test the electrical components regularly. The electrical components have to satisfy with the requirements set out in the harmonised norm EN60204-1.

j) Always call a skilled electrician or your distributor when you have questions about the safety of the electrical components.

k) Work on electrical equipment or operating materials may only be undertaken by a skilled electrician or by trained persons under the guidance and supervision of a skilled electrician as well as in accordance with the electrical engineering regulations.

l) Always use tools that are insulated against voltages.

m) Do not abuse the cables. Never use the cables for carrying, pulling or unplugging the machine. Keep cables away from heat, oil, sharp edges or moving parts. Damaged or entangled cables increase the risk of electric shock.

n) Be careful with water on the treated surface. Electrical cables must not come into contact with water.

o) The main power switch on the machine must be in the “Off” position before connecting to the power supply. (Only if there is a main switch present on the electro box.)

p) During a long standstill of the machine, pull out the main plug and cover it with plastic foil.

q) If the machine is to be operated using power from a generator, the generator must be operated in accordance with the current legal regulations and directives in force. (this applies to the protective earth conductor in particular) in order to ensure that all safety devices are functioning and to eliminate possible damage to electrical components.

4.3 Personal safety

a) Always wear Personal Protective Equipment while working with the machine.

-Dust mask class FFP3 or higher

-Hearing protection

-Safety glasses with lateral protection

-Protecting gloves

-Safety shoes

b) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts.

c) Stay alert, watch what you are doing and use common sense when operating the machine.

d) The cord of the deadman switch key should always be fastened on your arm or on to your clothing.

e) Pull out the key of the deadman switch before any inspections, adjustments and/or maintenance work is started.

f) All persons in the proximity of the machine, must wear hearing protection and safety shoes.

g) Always seek professional medical attention immediately in case of injury.

h) All persons surrounding the machine should wear Personal Protective Equipment.

4.4 Machine safety general

a) Safety functions and operating functions must work correct.

b) No loose bolts and nuts permitted.

c) Never operate machine without the guards and/or safety devices in place.